Product Description
We are a well established manufacturer and exporter of PCD Tip Cutting Tools to our widely scattered clientele. It is used for various cutting purposes with different diamond grits. Made using superhard material, complete advantage of latest technology is also taken for fabricating our Polycrystalline Diamond, i.e, PCD Tip Cutting Tools. These are widely used across the world by reputed names in the industry as we make sure of its superior quality by conducting various inspections.
Special Attractions:
- Raw materials used are sourced from certified vendors of the market
- Our team of knowledgeable professionals watch entire process closely to eliminate and chance of flaw
- We export these to different parts of the world and maintain international quality standards
- Modern gadgets and tools are used in their fabrication
- Admired by clients for their high tensile strength and negligible maintenance
- Liked by clients for their longer working life and rugged design
- These are easy to use and known for corrosion resistance
PCD (Polycrystalline diamond) Tools Introduction:
- Technical: Superhard material
- Grit size: Varied cutting purposes with diverse diamond grits
- Sizes: As per customers' requirements.
- PCD grinding wheel helps the fine removing while the floor is being repaired as well as ideal for thick expory coating concrete floor.
Applications:
- Polycrystalline diamond inserts as well as cutting tools are quickly replacing Carbide cutting tools in numerous non-ferrous machining applications. When correctly applied, polycrystalline diamond cutting tool is very cost effective. With cutting tool material, care should be taken to ensure that the accurate polycrystalline diamond material is chosen, and machining condition is within suggested guidelines.
- PCD tools provide enhanced cycle times as well as more parts per shift by ensuring high material elimination rates
- PCD cutting tools ensures faster speeds along with feeds compared to any conventional cutting tool material
- PCD reduces scraps as well as enhances work piece quality with rigid dimensional control along with outstanding surface finishes
- PCD optimizes machine tool competence by enhancing the production capacity and reducing the requirement for new equipment.
Other Details:
| Diameter (mm) | Width of Teeth (mm) | Thickness of Body (mm) | Inner Hole (mm) | No.of Teeth |
| 100 | 2.8-3.8 | 2.2 | 22 | 24 |
| 110 | 2.8-3.8 | 2.2 | 20 | 24 |
| 120 | 2.8-3.8 | 2.2 | 22 | 24 |
| 120 | 2.8-3.8 | 2.2 | 20 | 24 |
| 160 | 3.4-4.6 | 2.5 | 25.4 | 36 |
| 160 | 3.4-4.6 | 2.5 | 30 | 36 |
| 180 | 3.4-4.6 | 2.5 | 25.4 | 36 |
| 180 | 3.4-4.6 | 2.5 | 30 | 36 |
| 250 | 3.2 | 2.2 | 30 | 80 |
| 300 | 3.2 | 2.2 | 30 | 60 |
| 300 | 3.2 | 2.2 | 30 | 72 |
| 300 | 3.2 | 2.2 | 30 | 80 |
| 300 | 3.2 | 2.2 | 30 | 96 |
| 350 | 3.5 | 2.5 | 30 | 72 |
| 350 | 3.5 | 2.5 | 30 | 84 |
| 350 | 3.5 | 2.5 | 30 | 96 |
| 350 | 3.5 | 2.5 | 30 | 108 |
| 180 | 4.3-5.2 | 3.2 | 30 | 36 |
| 200 | 4.3-5.3 | 3.2 | 30 | 36 |
| 350 | 4.4 | 3.2 | 30 | 72 |
| 400 | 4.4 | 3.2 | 30 | 72 |
Precision in Metal Cutting and Composite MachiningOur PCD Tip Cutting Tools deliver unmatched accuracy with high-dimensional tolerance of 0.01 mm. Suitable for various machining processes, these tools enable manufacturers to achieve mirror-like finishes (Ra 0.20.4 m) on aluminum, copper, graphite, plastics, and composite workpieces, even in high-volume settings. Their robust carbide base ensures excellent corrosion resistance and consistent performance, adding value across industries demanding precision and reliability.
Enhanced Durability and Edge RetentionManufactured with polycrystalline diamond edges, our cutting tools offer superior wear resistance and edge retention, maintaining sharpness even in highly abrasive environments. Capable of withstanding temperatures up to 700C, these tools are suitable for both manual and automated operations. With the option for multiple re-sharpenings, users benefit from prolonged tool life and reduced operational costs. Each tool is individually packaged, reflecting our commitment to quality and care.
FAQs of PCD Tip Cutting Tools:
Q: How do PCD Tip Cutting Tools benefit the machining of non-ferrous metals and composites?
A: PCD Tip Cutting Tools provide exceptional hardness (over 8000 HV) and wear resistance, making them ideal for machining non-ferrous metals such as aluminum, copper, and brass, as well as composites, plastics, and graphite. The superior edge retention and high-dimensional accuracy ensure consistent surface finish and longer tool life even in high-speed, high-volume environments.
Q: What processes and applications are these tools suitable for?
A: These tools are designed for industrial metal cutting, high-precision machining of non-ferrous metals, composites, graphite, and plastics. They can be used in inserts, reamers, end mills, milling cutters, and turning tools, making them suitable for processes ranging from rough cutting to fine finishing in a variety of sectors including automotive, aerospace, and electronics.
Q: When should I consider regrinding or re-sharpening these PCD cutting tools?
A: You should consider regrinding the tools when you observe a drop in cutting performance, such as increased force, rougher surface finishes, or reduced dimensional accuracy. As these tools are regrindable and support multiple re-sharpenings, reconditioning extends their life and maintains their precision cutting capabilities.
Q: Where can I use these PCD Tip Cutting Tools in terms of machine compatibility?
A: These tools are compatible with both manual and automatic machines due to their flexible design and standard fitment options. They are available in various typestipped, solid, and indexablemaking them adaptable for new as well as existing industrial machining systems.
Q: What is the process for selecting the correct PCD Tip Cutting Tool for my application?
A: Begin by identifying the material to be machined, required tolerance, and desired surface finish. Next, select the cutter type (insert, end mill, reamer, etc.), flute and slot configuration, and segment size based on your production volume and precision needs. For unique applications, customizable segment numbers and sizes are available. Consult with the manufacturer or supplier for tailored solutions.
Q: How does the surface finish and dimensional accuracy of these tools influence production quality?
A: With a surface finish of Ra 0.20.4 m and a tolerance of 0.01 mm, PCD Tip Cutting Tools deliver mirror-like finishes and precise dimensions, improving assembly fit and reducing post-machining finishing steps. This directly enhances final product quality and manufacturing efficiency.
Q: What packaging and handling features are provided to ensure tool integrity?
A: Each PCD Tip Cutting Tool is individually packaged in a protective box, ensuring the diamond edge and mirror finish remain intact during storage and transportation. This also reduces the risk of accidental damage and facilitates easier inventory management for users.
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