Product Description
Our organization is placed among the noteworthy organizations, engaged in offering an excellent assortment of PDC Cutters. The offered cutters are manufactured by our dexterous professionals using qualitative metal alloy in adherence with the global industry standards. Offered cutters are stringently tested by our quality controllers on various parameters to deliver defect free range to the clients. Provided cutters are widely used to compact polycrystalline diamond with tungsten carbide substrate at high pressure and ultra-high temperature. These PDC Cutters can be availed in different specifications at industry leading prices.
Applications:
Since PDC Cutters are developed from diamond grit as well as tungsten carbide substrate, it is featured the qualities of diamond and tungsten carbide. It comes with unmatched abrasion resistant, high thermal stable and high impact resistant. PDC Cutters are applied to oilfield drilling, geological and gas exploration, coal mining as well as many other drilling along with milling applications. They are also used for tooling as PDC Drill Bits including Steel PDC Drill Bits as well as Matrix PDC Drill Bits for oil drilling & Tri-cone PDC Drill Bits for coal mining.
Features:
- Hard surface
- Durability
- Perfect finish
- Application specific design
Other Details:
| Model | Diameter | Height | Diamond thickness | Diamond Chamfer | Carbide substrate chamfer |
| XY1908M | 19.05mm | 8.0mm | 1.8-2.0mm | 0.3mm"45o | 0.5mm"45o |
| XY 1608M | 16.00mm | 8.0mm | 1.8-2.0mm | 0.3mm"45o | 0.5mm"45o |
| XY 1313M | 13.44mm | 13.2mm | 1.8-2.0mm | 0.3mm"45o | 0.5mm"45o |
| XY 1308M | 13.44mm | 8.0mm | 1.6-1.8mm | 0.3mm"45o | 0.5mm"45o |
| XY 1304H | 13.30mm | 4.5mm | 1.6-1.8mm | 0.3mm"45o | 0.5mm"45o |
| XY 1304M | 13.30mm | 4.5mm | 1.4-1.6mm | 0.3mm"45o | 0.5mm"45o |
| XY 1304S | 13.30mm | 4.5mm | 1.1-1.3mm | 0.3mm"45o | 0.5mm"45o |
| XY 1304L | 13.30mm | 4.5mm | 1.1-1.3mm | 0.3mm"45o | 0.5mm"45o |
| Specification | 608 | 808 | 1004 | 1008 | 1308 | 1313 | 1608 | 1613 | 1908 | 1913 | 1916 |
| Diameter(mm) | 6 | 8.2 | 10 | 10 | 13.3 | 13.44 | 16 | 16 | 19.05 | 19.05 | 19.05 |
| Height(mm) | 8 | 8 | 4 | 8 | 8 | 13.2 | 8 | 13.2 | 8 | 13.2 | 16 |
Boasting Vickers Hardness values up to 14000 HV, these Diamond PDC Cutters are engineered for longevity and high performance. The reinforced structure ensures robust impact resistance, making them reliable for drilling through tough rock environments frequently encountered in mining and exploration activities.
Superior Thermal StabilityDesigned to withstand extreme temperatures up to 1200C, the cutters maintain their integrity in high-heat conditions commonly found during deep drilling operations. This property significantly reduces the risk of tool failure and extends the service life of each cutter.
Customizable Designs for Precision ApplicationsUsers benefit from extensive customization options, including cutter size, shape, edge design, and chamfer angle. This adaptability allows manufacturers and suppliers to provide tailored solutions for unique operational demands in both mining and oil and gas sectors.
FAQs of Diamond PDC Cutters:
Q: How are Diamond PDC Cutters manufactured?
A: Diamond PDC Cutters are produced using high-pressure, high-temperature (HPHT) sintering, bonding a polycrystalline diamond layer to a tungsten carbide substrate. This method ensures maximum hardness and wear resistance necessary for demanding drilling applications.
Q: What types of drilling projects are these PDC cutters suitable for?
A: They are ideal for rock drilling, oil and gas exploration, geological bit production, and mining tool manufacturing, especially in hard and medium-hard rock formations where enhanced abrasion and impact resistance are required.
Q: When should custom shapes or edge designs be specified for the cutters?
A: Custom shapes, sizes, and edge designs should be selected based on specific application requirements, such as desired cutting speed, rock formation characteristics, and bit configuration. Chamfered, flat, and dome tops are options based on operational objectives.
Q: Where can Diamond PDC Cutters be sourced or distributed from?
A: These cutters are available from manufacturers, suppliers, distributors, and exporters operating out of China. Vacuum-sealed or carton packing ensures safe delivery for both domestic and export markets.
Q: What is the process for ordering cutters with customized specifications?
A: Customers need to provide details regarding desired size, shape, cutting thickness, and chamfer angle. Manufacturers will tailor the production process according to these requirements, ensuring the cutters match the application demands.
Q: How does the enhanced thermal stability benefit drilling operations?
A: The ability to withstand temperatures up to 1200C minimizes thermal degradation during intensive drilling, preserving tool structure, reducing downtime, and enabling more consistent penetration rates in challenging environments.
Q: What distinguishes these cutters from traditional single-crystal diamond cutters?
A: Polycrystalline Diamond Composite cutters offer superior impact and wear resistance, improved thermal stability, and longer operational life compared to single-crystal diamond solutions, making them more efficient for demanding rock drilling and geological applications.
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