Product Description
PDC (Polycrystalline Diamond Compact) Cutters Applications :
- PDC (Polycrystalline Diamond Compact) Cutter is a super hard material that dense polycrystalline diamond with tungsten carbide substrate at very high temperature as well as pressure.
- Since PDC Cutters is comprised of tungsten carbide and diamond grit substrate, it is available with the advantages of diamond as well as tungsten carbide. It is known for high impact resistant, high thermal stable and high abrasion resistant.
- PDC Cutters are extensively applied to gas, geological exploration, oilfield drilling, coal mining and other drilling, milling applications as well as tooling as PDC Drill Bits like Matrix PDC Drill Bits and Steel PDC Drill Bits for oil drilling along with Tri-cone PDC Drill Bit for coal mining.
Package: right size blister packing, PVC bag, white box, colour box, according to your request with high quality carton box
- Technical : Super hard material
- Grit size : Different cutting purpose with different diamond grits
- Sizes : As Per customers' requirements.
- High hardness, abrasion resistance and impact resistance
PDC cutter Specification :
| Model | Diameter | Height | Diamond thickness | Diamond Chamfer | Carbide substrate chamfer |
| XY 1908M | 19.05mm | 8.0mm | 1.8-2.0mm | 0.3mmx45o | 0.5mmx45o |
| XY 1608M | 16.00mm | 8.0mm | 1.8-2.0mm | 0.3mmx45o | 0.5mmx45o |
| XY 1313M | 13.44mm | 13.2mm | 1.8-2.0mm | 0.3mmx45o | 0.5mmx45o |
| XY 1308M | 13.44mm | 8.0mm | 1.6-1.8mm | 0.3mmx45o | 0.5mmx45o |
| XY 1304H | 13.30mm | 4.5mm | 1.6-1.8mm | 0.3mmx45o | 0.5mmx45o |
| XY 1304M | 13.30mm | 4.5mm | 1.4-1.6mm | 0.3mmx45o | 0.5mmx45o |
| XY 1304S | 13.30mm | 4.5mm | 1.1-1.3mm | 0.3mmx45o | 0.5mmx45o |
| XY 1304L | 13.30mm | 4.5mm | 1.1-1.3mm | 0.3mmx45o | 0.5mmx45o |
Other Details :
| Specification | 0608 | 0808 | 1004 | 1008 | 1308 | 1313 | 1608 | 1613 | 1908 | 1913 | 1916 |
| Diameter(mm) | 6.00 | 8.20 | 10.00 | 10.00 | 13.3 | 13.44 | 16.00 | 16.00 | 19.05 | 19.05 | 19.05 |
| Height(mm) | 8.00 | 8.00 | 4.00 | 8.00 | 8.00 | 13.20 | 8.00 | 13.20 | 8.00 | 13.20 | 16.00 |
Non-standard could be made as your request.
High Precision EngineeringThis PDC cutter is produced using advanced high temperature and pressure sintering, resulting in superior bond strength between the diamond compact and tungsten carbide substrate. The manufacturing process ensures exceptional toughness and durability, making it highly effective in demanding drilling operations. Custom edge shapes and sizes can be supplied to meet the specifications required by drilling professionals.
Optimal Performance in Harsh ConditionsDesigned for drilling and cutting in oil and gas, mining, and geological exploration industries, this round cylindrical cutter provides reliable performance in hard and abrasive terrains. Its thermal stability up to 1200C and reinforced impact resistance allow for high-speed drilling (5001500 rpm) without compromising cutter integrity, offering significant improvement over conventional cutters.
FAQs of PDC Cutter:
Q: How is the Premium Industrial Grade PDC Cutter manufactured?
A: The PDC Cutter is produced using a high temperature and high pressure sintered bonding method, which fuses polycrystalline diamond compact onto an ultra-fine grain tungsten carbide substrate. This advanced process guarantees enhanced bond strength, wear resistance, and durability.
Q: What applications are best suited for this PDC Cutter?
A: This cutter is ideal for oilfield well drilling, coal mining, and geological core drilling. It excels in hard and abrasive formations, making it suitable for demanding environments in the oil and gas, mining, and exploration sectors.
Q: When should chamfered, flat, or customized edge shapes be selected?
A: Chamfered edges are preferred for improved chip evacuation and impact absorption in tough drilling scenarios. Flat or customized edges are chosen based on the formation type, drilling technique, and cutter longevity requirements.
Q: Where is this PDC Cutter distributed and supplied from?
A: The Premium Industrial Grade PDC Cutter is distributed, exported, and manufactured by suppliers based in India, and is available for global export to various industrial sectors.
Q: What is the process for customizing PDC Cutter sizes and specifications?
A: Customers can request custom diameters (8mm22mm), thicknesses (3mm8mm), and edge shapes during the order process. Manufacturers work closely with clients to ensure the cutter design matches specific project needs.
Q: How does this PDC Cutter benefit drilling operations?
A: Its high hardness, superior thermal stability, and abrasion resistance lead to longer working life and reduced replacement frequency. Enhanced toughness also minimizes breakage during high-impact drilling, increasing efficiency and reducing downtime.
Q: What materials are used in the cutter, and how do they enhance performance?
A: The cutter comprises a polycrystalline diamond compact surface fused to an ultra-fine grain tungsten carbide core. This material combination delivers exceptional resistance to wear, thermal stress, and impact, ensuring robust and consistent drilling performance.
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